FORMING CHEMCAST GP AND VICAL SHEET

INTRODUCTION

One of the most useful properties of Vical acrylic acrylic Plastic is its formability. Being thermoplastic, it becomes soft and Pliable when heated and can then be formed to almost any desired shape. As the material cools, it stiffens and retains the shape to which it has been formed.

The size, shape and optical requirements of the formed part generally govern the choice of forming method to be used. Regardless of the method used, the following principles must be observed for best results.

  1. Vical acrylic blanks must be cut larger than the finished piece size to allow for minor shrinkage on heating.
  2. The whole sheet should be heated uniformly to the proper forming temperature (exception-see Strip Heating).
  3. The sheet should be completely formed before it cools below the minimum forming temperature.
  4. The part should be cooled slowly and uniformly while being held in its formed shape and removed from the mold while still warm.

TABLE OF CONTENTS

METHODS OF HEATING

Air Oven Heating
Air Operated Oven Clamps
Infrared Radiant Heating
Strip Heating
Other Methods of Heating

FORMING TEMPERATURES AND CYCLES

Forming Temperatures
Time Available for Forming
Slow Cooling
Reforming
Cold Forming
Slip Forming

FORMING EQUIPMENT

Presses
Clamping Rings and Clamps

FORMS FOR Vical Acrylic Sheet

  1. Contour Tolerances and Shrinkage Allowances Effects of Forming
  2. Materials for Forms

SURFACES OF FORMS

Grease Covered Forms

FORMING METHODS

Preparation of Sheets for Forming
Two Dimension Forming
Strip Heat Bending
Drape Forming
Three Dimension Forming
Free Forming
Estimating Pressure Required for Free
Blowing or Vacuum Forming
Vacuum Snapback Forming
Vacuum Drawing or Blowing into a Form
Vacuum Forming Equipment
Manual Stretch Forming
Plug and Ring Forming
Vacuum Assist Plug and Ring Forming
Blow Back Forming
Reverse Blow Forming
Ridge Forming
Male and Female Forming
Surface Embossing

Technical Information

Vical S.A.
Melian Nro. 3257/59
1430-Cap.Federal
Buenos Aires
Fax (541) 545-2181
E-Mail: Vicalsa@satlink.com
Copyright © 1996 [PlasticsOnLine].
All rights reserved.
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